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Broaching is a machining process that uses a toothed tool to remove material in a consistent and accurate way.How much does it cost to make a broach?
A customized broach is usually only viable with high volume workpieces, because the broach can cost US$15,000 to US$30,000 to produce. Broaching speeds vary from 20 to 120 surface feet per minute (SFPM). This results in a complete cycle time of 5 to 30 seconds.What is the difference between linear broaching and rotary broaching?
In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to effect the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to broach. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape.How do you use an internal broach?
For the use of an internal broach, the workpiece must be secured in place with a work holder, which also acts as the mount for the broaching machine. Then, using the elevator on the machine, the broach is lowered into the workpiece.